DTC B2AB997 indicates the electric air-conditioning compressor (E-Compressor) operating load exceeds the system-calibrated safety threshold — Qin Plus
DTC B2AB997 indicates the electric air-conditioning compressor (E-Compressor) operating load exceeds the system-calibrated safety threshold.
The compressor controller or vehicle control unit (VCU) triggers this fault in the BYD Qin EV thermal management system when it detects a compressor drive current continuously exceeding the rated value (typically >15-20A, depending on operating conditions), an abnormal drop in speed feedback (stall risk), or an abnormal rise in torque demand.
The system then registers an 'excessive load'.
This protective fault prevents compressor mechanical damage, high-voltage circuit overload, or thermal management system failure.
The fault can reduce air-conditioning cooling capacity and automatically shut down the compressor.
Extreme cases may trigger high-voltage interlock protection, affecting battery thermal management functions.
- 1Electric compressor internal mechanical seizure or lubrication failure: scroll plate wear, bearing seizure, degraded or insufficient refrigerant oil, causing increased mechanical resistance torque.
- 2Abnormal A/C system pressure: High condensing pressure (dirty or clogged condenser, faulty cooling fan, high ambient temperature), low evaporating pressure (faulty expansion valve, blocked refrigerant line), or refrigerant overcharge (excess liquid refrigerant poses a liquid slugging risk).
- 3High-voltage power supply system fault: unstable traction battery voltage (undervoltage or overvoltage), poor contact in the high-voltage wiring harness (burnt or loose connectors causing increased resistance), compressor controller (IPM) power module fault
- 4Poor heat dissipation in the thermal management system: severely contaminated front-end module (condenser + radiator), abnormal electric fan speed (PWM signal fault or motor aging), or restricted coolant circulation causing compressor overheating.
- 5Control strategy or sensor fault: compressor phase current sensor drift, CAN bus communication fault causing VCU to miscalculate load, or incorrect software calibration parameters.
- 1Fault confirmation and data reading: Use the VDS2000/VDS3000 diagnostic tool to read all fault codes and verify B2AB997 is a current fault. Read the data stream and check the compressor current (A), speed (rpm), duty cycle (%), high-voltage bus voltage (V), A/C high-side pressure (MPa), and condenser outlet temperature (°C).
- 2High-voltage safety check: Perform the high-voltage power-down procedure. Wear insulated gloves. Measure the insulation resistance of the compressor high-voltage wiring harness (standard value ≥20MΩ). Inspect the high-voltage connectors (B23/B24) for burn marks or backed-out pins. Measure the contact resistance (should be <0.1Ω).
- 3A/C system pressure check: Connect the manifold gauge set. Check the static pressure (approximately 1.0-1.2 MPa at 25°C). Check the dynamic high-side pressure (1.5-2.5 MPa, depending on ambient temperature) and low-side pressure (0.15-0.25 MPa). Verify if the high-side pressure is excessively high or the low-side pressure is excessively low.
- 4Compressor mechanical inspection: Disconnect the high and low-pressure lines and check the compressor turning resistance (manually turn the clutch plate; it must rotate smoothly without binding, resistance torque <3 N·m). Check the refrigerant oil condition (colour, impurities, quantity). If necessary, use dedicated equipment to test the compressor insulation (>20 MΩ) and coil resistance (three-phase balanced, deviation <10%).
- 5Thermal management cooling system inspection: Clean the condenser surface (use a dedicated cleaning agent; avoid damaging the cooling fins), check the electric fan low- and high-speed operation (low speed approx. 1000 rpm, high speed approx. 2000 rpm), and check the coolant level and circulation (electronic water pump operation).
- 6Control module and wiring check: Measure the compressor controller low-voltage power supply (12V±0.5V) and ground (<0.1Ω). Check the CAN-H and CAN-L voltages (2.5V±0.5V) and waveforms (dominant level: CAN-H 3.5V / CAN-L 1.5V) to rule out wiring short or open circuits.
- 7Repair verification: After repairing or replacing the faulty part, draw a vacuum (-0.1 MPa, hold for 30 minutes), charge the refrigerant as specified (R134a, usually 550-650 g), and perform the compressor run-in procedure (gradually increase speed). Observe the data stream during a road test to confirm the current stabilizes within the normal range (5-12 A) and the fault code does not return.
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