This DTC indicates an electrical fault in the drive circuit or actuator body of the left rear wheel outlet solenoid valve (Dump Valve/Outlet Valve) inside the ABS/ESP hydraulic control unit (HCU) — Qin Plus
This DTC indicates an electrical fault in the drive circuit or actuator body of the left rear wheel outlet solenoid valve (Dump Valve/Outlet Valve) inside the ABS/ESP hydraulic control unit (HCU).
The outlet valve is a switching solenoid in the ABS pressure modulation unit that controls brake fluid return from the left rear wheel to the reservoir.
The ABS ECU drives it via a PWM signal.
The '04' sub-code in DTC C001904 typically indicates an open drive circuit, an open solenoid coil, or a short to ground.
This fault prevents the ABS/ESP system from reducing pressure at the left rear wheel.
During emergency braking or stability control, the left rear wheel may lock up or experience abnormal brake force distribution, severely compromising vehicle handling safety.
- 1Open circuit, short circuit, or abnormal resistance in the left rear outlet valve solenoid coil inside the ABS hydraulic modulator assembly (normal range typically 20-60 Ω, depending on specific model).
- 2ABS pump wiring harness connector (usually located near the engine compartment firewall) terminal pins backed out, oxidized, corroded, or making poor contact, interrupting the drive signal.
- 3ABS ECU internal solenoid valve drive circuit damaged (e.g., MOSFET power transistor breakdown or driver chip fault), failing to supply approximately 5-6A drive current.
- 4Open or short circuit in the internal wiring harness or mating connector between the ECU and hydraulic modulator (the hydraulic modulator and ECU typically form an integrated unit; internal ribbon cable fault)
- 5In extreme cases, severe brake fluid contamination causes the valve spool to stick, triggering solenoid valve drive overload or abnormal position feedback (some advanced systems feature valve position monitoring).
- 1Step 1: Visual inspection and basic measurement. Disconnect the ABS hydraulic modulator assembly wiring harness connector and check the pins for corrosion or backing out. Measure the left rear outlet solenoid valve resistance using a multimeter (refer to the specific vehicle repair manual for pin assignments, typically MR or ML+ and the corresponding Out terminal). The normal value is 20-60Ω. If the resistance is infinite or deviates significantly from the standard value, the internal solenoid valve of the hydraulic modulator is faulty.
- 2Step 2: Inspect wiring harness continuity and insulation. With the connectors disconnected, measure the continuity resistance of the drive circuit from the ECU to the solenoid valve (should be <1Ω). Measure the insulation resistance of this circuit to body ground and to the power supply (should be >10MΩ). If a short or open circuit exists, repair the wiring harness.
- 3Step 3: ECU drive capability verification (special equipment required). If solenoid valve resistance is normal, use an oscilloscope or the actuator test function of a dedicated diagnostic tool to trigger the left rear outlet valve. Monitor the ECU terminal for a normal 12V square-wave drive signal and current draw (approximately 4-6A). If the drive signal is absent, diagnose an internal ABS ECU fault.
- 4Step 4: Assembly replacement and matching. If inspection confirms damage to the hydraulic modulator internal solenoid valve or the ECU drive circuit, replace the ABS hydraulic modulator assembly (with ECU). After replacement, use the BYD VDS diagnostic tool to perform: ① bleeding procedure (requires a special fluid draining tool); ② wheel speed sensor signal check; ③ lateral acceleration/yaw rate sensor calibration; ④ road test to verify ABS function.
- 5Step 5: Dynamic function verification. After clearing the fault code, perform an emergency braking test at 30-40 km/h on a safe low-adhesion road surface (such as wet asphalt). Confirm the ABS activates normally with no abnormal noise. Simultaneously monitor the data stream to verify the left rear wheel speed signal drops normally, ensuring the outlet valve opens normally to relieve pressure.
Worn ABS pump wiring harness causing intermittent C001904 fault on BYD E5
BYD E5 ABS hydraulic modulator assembly internal solenoid valve open circuit
Connector corrosion after water wading caused left rear outlet valve circuit fault.