DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system — Qin Plus
DTC C024501 indicates a general Wheel Speed Sensor Fault in the BYD ABS/ESP system.
The ABS control unit (ECU) sets this code when it detects an abnormal or completely lost wheel speed signal from at least one wheel while the vehicle is moving.
Specifically, the ECU triggers this DTC if the vehicle speed exceeds 2 km/h and the ECU fails to receive a pulse signal from a wheel speed sensor, or if the speed difference between the affected wheel and the opposite wheel on the same axle (or the reference vehicle speed) exceeds the set threshold (typically 6%) for longer than the specified time (typically 500 ms).
This fault forces the Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Electronic Stability Program (ESP), Traction Control System (TCS), Auto Hold, and energy recovery systems into a degraded or inoperative mode.
This severely compromises braking safety and driving stability.
This DTC represents a circuit or signal fault and does not involve a mechanical actuator.
However, mechanical or electrical issues with the sensor body, wiring harness, connector, or signal tone ring can cause the fault.
- 1Wheel speed sensor component fault: Hall element aging or failure, internal coil open/short circuit, physical damage to the sensor head, or magnetic degradation, preventing the generation of a valid speed pulse signal.
- 2Wiring harness and connector issues: Chassis vibration chafes the sensor wiring harness insulation, causing a short to ground or intermittent open circuit; connector pins oxidize, loosen, or back out; or water ingress after wading causes corrosion and increases contact resistance.
- 3Abnormal tone ring: Missing teeth, fractures, or deformation (e.g., from an impact), or iron filings, mud, sand, ice, or snow adhering to the tone ring surface, which alters magnetic flux and disrupts sensor signal acquisition.
- 4Installation gap out of tolerance: A loose sensor retaining bolt creates an excessive air gap between the sensor and the tone ring (exceeding the 1.2 mm standard), or failing to install the sensor to the specified torque (usually 10 N·m) after repairs results in insufficient signal strength.
- 5Inconsistent tire specifications: Excessive tread depth difference between tires on the same axle, severely mismatched tire pressures, or the installation of non-OEM specification tires causes the actual wheel speed difference to exceed the system calibration threshold, leading the ECU to misdiagnose a sensor fault.
- 1Fault confirmation and localization: Use VDS or a dedicated diagnostic tool to read the complete fault codes and freeze frame data. Check if a specific wheel sub-fault code (e.g., C003708) accompanies C024501. Enter live data stream mode and drive at 10-30 km/h. Observe the four wheel speed signals to identify which wheel signal is abnormal (displaying 0 km/h, fluctuating, or differing excessively from the other wheels).
- 2Visual and connection inspection: Raise the vehicle. Inspect the faulty wheel speed sensor connector for looseness, oxidation, or water ingress. Trace the sensor wiring harness and check for wear, damaged insulation, or interference with the vehicle body. Closely inspect the harness protection where it passes through sheet metal holes and moving suspension parts.
- 3Sensor electrical measurement: Disconnect the sensor connector and measure the sensor body resistance (magnetic type standard is typically 1.0-1.5 kΩ; for Hall type, supply power before measuring signal voltage). Check the connector supply voltage (should be 12V ± 0.5V) and ground wire continuity. Use an oscilloscope to test the signal waveform and verify a stable square wave or sine wave output.
- 4Mechanical component inspection: Inspect the sensor tip for attached metal shavings or physical damage. Inspect the tone ring for missing teeth, cracks, or deformation, and clean any foreign matter from the tone ring surface. Measure the gap between the sensor and the tone ring using a feeler gauge (standard is usually 0.3-1.2mm). Check the sensor retaining bolt for looseness.
- 5Repair and replacement: Based on the inspection results, replace the damaged sensor, repair the damaged wiring harness (seal with heat-shrink tubing after soldering and protect with corrugated conduit), and replace the deformed tone ring or bearing assembly. Verify the sensor installation gap meets the standard. Securely connect the connector and apply conductive grease.
- 6System verification: Clear all fault codes and perform a road test. Drive in a straight line at 30-60 km/h for at least 7 seconds and perform multiple braking tests to confirm normal ABS operation. Check the data stream to verify the four wheel speeds are consistent. Confirm the fault code does not return and the instrument cluster warning light turns off.
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