This DTC indicates the signal voltage from Master Cylinder Piston Position Sensor A, internal to the Intelligent Integrated Brake System (IPB), falls below the calibrated threshold (typically <0 — Qin Plus
This DTC indicates the signal voltage from Master Cylinder Piston Position Sensor A, internal to the Intelligent Integrated Brake System (IPB), falls below the calibrated threshold (typically <0.5V or below the valid range lower limit).
The sensor uses Hall effect or potentiometer principles to monitor brake master cylinder piston displacement in real time.
It provides the IPB control unit with an accurate pedal travel signal to calculate driver braking demand, coordinate electro-hydraulic brake pressure distribution, trigger regenerative braking, and control active safety functions (ESP/ABS/AEB).
Low voltage indicates a voltage drop in the sensor supply circuit (5V reference voltage), a signal wire short to ground, an internal sensor short circuit, or a faulty IPB control unit sampling circuit.
This fault causes abnormal brake pedal feel, limited or disabled regenerative braking, and degraded ESP/ABS functions.
Extreme conditions trigger brake system fail-safe protection (pure hydraulic braking backup), compromising driving safety.
- 1Damage, wear, or internal short circuit in the master cylinder position sensor A body within the IPB integrated electro-hydraulic brake assembly.
- 2Sensor wiring harness connector (located on the side of the IPB assembly): Water ingress, corrosion, or seal failure causing the signal wire to short to ground.
- 3Poor connection, excessive voltage drop, or short to ground in the 5V reference voltage circuit between the IPB control unit and the sensor
- 4Sensor signal wiring harness insulation aged and damaged by high engine compartment temperatures, causing a short to body ground.
- 5Hardware fault in the IPB control unit internal signal acquisition circuit or ADC conversion module
- 1Use a VDS or Launch diagnostic tool to read the IPB live data stream. Verify if the master cylinder position sensor A voltage remains at 0V or <0.5V. Compare the value with sensor B (if equipped) to verify. Check for accompanying DTCs C05CA00 (overvoltage) or C05CC00 (out of range).
- 2Visually inspect the IPB assembly wiring harness connector (usually located near the brake master cylinder, grey or black plug) for looseness, signs of water ingress, terminal corrosion, recessed pins, or deformation. Clean with electrical contact cleaner, apply conductive grease, and reconnect. Confirm the locking tab fully engages.
- 3Disconnect the IPB wiring harness connector. Use a multimeter to measure the voltage to ground on Sensor A's 5V reference voltage circuit (usually VREF_A) and verify it is in the 4.9-5.1V range. Measure the resistance to ground on the signal output wire (Signal_A). The resistance should be >10kΩ. A reading near 0Ω indicates a short to ground.
- 4Check the IPB assembly installation status and the tightening torque of the body ground point (usually G102 or G202) (standard 9-12 N·m). Measure the ground resistance; it must be <1 Ω. Check the IPB power supply fuse (usually 30A or 40A) and voltage drop.
- 5If circuit measurements are normal, perform an IPB control unit software flash (version upgrade) or sensor calibration reset. If the fault persists, replace the IPB integrated electro-hydraulic brake assembly (part number varies by vehicle model, e.g., Song PLUS DMi: 6A-3505010). After replacement, perform brake system bleeding, sensor calibration, and longitudinal acceleration sensor calibration.
IPB harness wear caused signal wire short to ground
Water ingress corroded the IPB connector, causing intermittent undervoltage.
IPB internal sensor A damaged; replace assembly.
Software calibration error caused false undervoltage fault
High resistance in the reference voltage circuit caused undervoltage in both sensors.