DTC P25C600 indicates a short to ground in the BLM (Brake Load Module) temperature sensor signal wire inside the IPB (Integrated Power Brake) — Qin Plus
DTC P25C600 indicates a short to ground in the BLM (Brake Load Module) temperature sensor signal wire inside the IPB (Integrated Power Brake).
In the BYD Song PLUS DM-i One-Box braking system, the BLM typically refers to the brake motor or brake fluid temperature monitoring unit.
When the ECU detects the temperature signal voltage remaining below the set threshold (near 0V), it identifies a signal wire short to vehicle ground.
This fault prevents the IPB from accurately monitoring key component temperatures.
To prevent system overheating or degraded braking performance, the ECU triggers a safety protection mode, disables or limits electro-hydraulic brake assist, and illuminates the ABS, ESC, and brake system warning lamps.
Because this fault affects a core braking safety function, the system classifies it as a Level 3 severe fault.
- 1Chassis scraping or vibration wear damages the insulation of the BLM temperature signal wire between the IPB and the body wiring harness, causing a short to body metal.
- 2Insulation failure of the IPB assembly internal temperature sensor, or a cold solder joint on the PCB, causing the signal line to short to housing ground.
- 3Water ingress or oxidation in engine compartment or chassis connectors (such as the BJG02 or IPB 32-pin connector) causing a short to ground between pins.
- 4During accident repairs or chassis maintenance, sharp edges cut the improperly secured wiring harness, or incorrect routing pinches the harness, causing a short circuit.
- 5The NTC resistor package inside the temperature sensor failed, shorting the signal terminal to the sensor housing.
- 1Connect the VDS2000/VDS3000 diagnostic tool, read all fault codes and freeze frame data, confirm P25C600 is a current fault and the IPB-related warning lamp is on, and record environmental data such as vehicle speed and temperature at the time of the fault.
- 2Raise the vehicle. Visually inspect the IPB assembly (located on the left side of the front compartment firewall) and the wiring harness. Inspect areas where the harness contacts sharp body edges and check for loose retaining clips. Check for obvious damage, water ingress, or burn marks.
- 3Disconnect the IPB assembly 32-pin main connector and the BLM temperature sensor connector (if detachable separately). Use a multimeter to measure the resistance between the signal wire (refer to the circuit diagram for the specific pin) and body ground: if the resistance is less than 5 Ω, this confirms a short to ground in the wiring harness; if the resistance is infinite, the fault is inside the IPB.
- 4Inspect the wiring harness in sections along its routing: check the firewall wiring grommet, the area around the front compartment fuse box, and the harness inside the underbody protective panel. Focus on interference points with the exhaust pipe and brackets. Repair any damaged wiring harness (wrap with electrical tape or replace the harness section). Ensure sufficient clearance between the harness and the vehicle body.
- 5If wiring harness measurements are normal, inspect the connector terminals for push-out, corrosion, or conductive debris. Clean or replace the connector. If the connector is normal, measure the internal IPB temperature sensor resistance (NTC resistance at room temperature is approximately 10 kΩ-20 kΩ). If abnormal, replace the IPB assembly.
- 6After repair, reconnect all connectors. Use the diagnostic tool to clear the fault codes. Perform the IPB system bleeding and calibration procedure (Brake System Bleeding & Calibration). Turn IGN ON and perform a self-check to confirm no fault codes are present. Road test the vehicle to verify normal ABS/ESC function and that the warning lamp is off.
Incorrectly installed underbody shield caused wiring harness chafing and short circuit
IPB internal temperature sensor failure
Water entered the connector after accident repairs, causing a short circuit.
Aftermarket underbody protection installation pinched the wiring harness, causing a short circuit