DTC U1004-00 indicates a short to ground in the CAN bus communication circuit of the BYD vehicle's airbag system (SRS) — Qin Plus
DTC U1004-00 indicates a short to ground in the CAN bus communication circuit of the BYD vehicle's airbag system (SRS).
In the BYD Qin series network architecture, the SRS ECU communicates in real time with the vehicle control unit, instrument cluster, and other modules via the CAN bus (typically powertrain CAN or body CAN).
If either CAN_H (high line, usually orange/black) or CAN_L (low line, usually orange/brown) shorts to body ground (GND) due to damaged insulation, water corrosion, or mechanical damage, the short pulls the differential bus signal voltage low and prevents normal transmission of communication messages.
This fault forces the SRS system into fail-safe mode, illuminates the airbag warning lamp on the instrument cluster, and prevents proper coordination between the seat belt pretensioners, crash sensors, and airbag deployment circuits.
This creates a severe safety hazard where the airbags fail to deploy during a collision.
- 1Water ingress or terminal corrosion at the SRS ECU wiring harness connector. Water flowing under the center armrest (the common SRS ECU mounting location on the Qin series) after wading, car washing, or a blocked sunroof drain tube shorts the CAN terminals to ground.
- 2During front-end accident repair or dashboard removal/installation, the metal frame and sheet metal pinched the wiring harness, damaging the insulation and causing the CAN line to contact the body ground point.
- 3Underbody impact or scraping splits the floor wiring harness sleeve, causing the SRS communication harness to contact a sharp chassis edge and short to ground.
- 4During non-professional electrical modifications (such as installing a dash cam, ambient lighting, or audio system), fixing screws or cable ties pierce the SRS wiring harness, or splicing wires for power mistakenly grounds the CAN wire.
- 5Damaged internal CAN transceiver chip in the SRS ECU (e.g., lightning strike, electrostatic breakdown, or power surge), causing the controller's internal CAN port to short to ground.
- 1Safety preparation: Disconnect the 12V battery negative terminal and wait at least 3 minutes for the SRS high-voltage capacitor to fully discharge, preventing accidental airbag deployment.
- 2Fault confirmation: Read the DTC using a BYD VDS or Launch X431 diagnostic tool. Confirm U1004-00 is a current fault and fails to clear. Record the freeze frame data.
- 3Physical inspection: Locate the SRS ECU (typically under the center armrest box or near the gear selector mechanism on Qin 100/Qin EV). Check the wiring harness connector for signs of water ingress, terminal corrosion, or backed-out pins.
- 4Resistance measurement: Disconnect the SRS ECU connector. Use a multimeter to measure the resistance between the harness-side CAN_H (refer to the specific vehicle wiring diagram for the pin number, usually the orange/black wire) and ground. The normal value must be greater than 1 MΩ. Measure the resistance between CAN_L (usually the orange/brown wire) and ground; this value must also be greater than 1 MΩ.
- 5Voltage check: Reconnect the battery, turn the ignition switch to ON (do not start), and measure CAN_H to ground voltage (normal: 2.5-3.5V) and CAN_L to ground voltage (normal: 1.5-2.5V). If the voltage is 0V, confirm a short to ground.
- 6Wiring harness inspection: If resistance is abnormal, inspect the SRS wiring harness section by section along its routing (typically through the floor channel, A-pillar, and instrument panel frame). Check the harness sleeve for wear, especially where it passes moving parts such as door hinges, the steering column, and pedal brackets.
- 7Fault repair: After locating the damage, rewrap the wiring harness with high-temperature fleece tape (avoid PVC tape). Adjust the harness routing to maintain a minimum clearance of 20mm from body metal parts. Repair or replace the damaged connector.
- 8Terminal verification: Measure the resistance between CAN_H and CAN_L (approximately 60Ω, the parallel value of two 120Ω terminating resistors). Confirm no internal short circuit exists in the ECU, then restore the connection.
- 9Clear and test: Clear the fault code, perform a road test on a bumpy road, and confirm U1004-00 does not recur and the airbag warning lamp turns off normally.
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