DTC U2ABB17 indicates the electric compressor controller (PCU) detects the input DC high voltage exceeds the permitted operating threshold (typically 110%-120% of the rated voltage) — Qin Plus
DTC U2ABB17 indicates the electric compressor controller (PCU) detects the input DC high voltage exceeds the permitted operating threshold (typically 110%-120% of the rated voltage).
For example, on the 2019 Qin EV, the system triggers this fault when the high-voltage battery pack voltage exceeds approximately 420-450V or the compressor internal bus voltage reading exceeds the safe range.
This fault acts as a high-voltage safety protection mechanism for the thermal management system.
Upon detecting abnormally high voltage, the compressor actively disconnects the high-voltage relay to protect the IGBT power module and motor insulation.
Actual battery pack overvoltage, voltage sampling circuit drift, high-voltage interlock circuit faults, or control software logic errors can cause this fault.
Determine whether the condition is a genuine voltage abnormality or a signal detection fault.
- 1Traction battery voltage too high at the end of fast charging: During DC fast charging to an SOC above 90%, the battery pack voltage approaches full-charge voltage (approximately 420V-450V). If the BMS fails to correctly limit the charging voltage or the compressor overvoltage threshold is set too low, the system triggers protection.
- 2Electric compressor controller (PCU) internal voltage sampling circuit fault: Voltage divider resistor aging, ADC converter drift, or filter capacitor failure causes sampled values to exceed actual values.
- 3Poor high-voltage wiring harness contact: A poorly connected, burnt, or loose compressor high-voltage connector generates instantaneous overvoltage spikes during load changes (back EMF when disconnecting an inductive load).
- 4Abnormal communication between BMS and compressor controller: CAN bus interference or incorrect voltage data from the BMS causes the compressor to falsely detect an overvoltage state.
- 5Abnormal regenerative braking energy recovery: Under specific operating conditions (such as long descents with high regeneration), the battery pack voltage momentarily exceeds the allowable compressor input range.
- 1Read freeze frame data: Use the VDS2000/3000 diagnostic tool to read detailed data from the moment the fault occurred, including compressor high-voltage side voltage, battery pack total voltage, SOC, current direction, and compressor operating status, to confirm an actual overvoltage condition.
- 2Measure the actual high-voltage system voltage: Use an insulation tester and a multimeter to measure the traction battery total voltage. Compare this value with the BMS voltage and compressor reported voltage in the diagnostic tool data stream. A deviation exceeding 5V indicates a faulty sampling circuit.
- 3Check high-voltage connection status: Disconnect the service disconnect, wear insulated gloves, and inspect the compressor high-voltage connector (usually located on the right side of the front compartment) for burning, backed-out pins, or water ingress. Measure the continuity of the high-voltage interlock circuit.
- 4Low-voltage circuit diagnosis: Check the compressor controller 12V supply voltage (should be 13.8-14.2V, ignition ON) and the tightness of ground points (G201, etc.). Measure CAN-H and CAN-L resistance (should be approximately 60Ω) and waveform.
- 5Insulation resistance test: Use a megohmmeter to measure the compressor high-voltage positive-to-ground and negative-to-ground insulation resistance. The resistance must be greater than 20MΩ to rule out voltage abnormalities caused by a motor insulation fault.
- 6Software version check and update: Confirm the software versions of the BMS, thermal management controller, and compressor controller. Compare them against the TSB and perform the latest software reflash procedure to correct the voltage threshold calibration.
- 7Component replacement verification: If the above checks are normal, swap the compressor controller or compressor assembly with one from a known good vehicle of the same model to verify if the fault transfers. Replace the faulty component once confirmed.
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