C05D300

C05D300 is a specific fault code for the BYD IPB (Intelligent Power Brake) integrated braking system — Qin Plus

Braking System

C05D300 is a specific fault code for the BYD IPB (Intelligent Power Brake) integrated braking system.

It indicates the actual hydraulic pressure detected by the master cylinder pressure sensor exceeds the theoretical expected value the ECU calculates using the brake pedal position sensor (master cylinder stroke sensor A/B).

This fault represents a logical mismatch between the pressure signal and the pedal stroke signal.

Possible causes include: 1) Pressure sensor drift or damage causing a falsely high signal; 2) Incomplete brake master cylinder piston return generating residual pressure; 3) Hydraulic circuit abnormalities (blockage or internal leakage) causing abnormal pressure transfer; 4) Incorrect brake pedal position sensor signals causing the ECU to miscalculate the expected value; 5) IPB control module software algorithm errors.

This fault triggers the brake system degraded mode.

It may restrict ABS/ESP functions, cause a hard brake pedal or abnormal pedal travel, and severely compromise driving safety.

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Cases Logged
BYD DTC AI Analysis

Sticking brake master cylinder piston causing excessive residual pressure

Symptoms: Song PLUS DM-i instrument cluster displayed brake system warning light with DTC C05D300. Brake pedal was stiff with slow return, vacuum assist reduced. Diagnosis: Live data showed 0.3MPa residual master cylinder pressure with pedal fully released (specification: 0MPa). Master cylinder position sensor B signal voltage measured 4.8V at rest, exceeding upper limit. Disassembly revealed slight sticking of the master cylinder piston. Solution: Replaced brake master cylinder assembly (including position sensor), bled IPB system, calibrated master cylinder position sensor using diagnostic scan tool, cleared fault codes. Completed 20km test drive with no recurrence.
Original source ↗
BYD DTC AI Analysis

Loose connection in the master cylinder position sensor wiring harness caused abnormal signals.

Symptoms: Qin PLUS DM-i at 30,000 km, dashboard displaying 'Check Brake System' warning, DTCs C05D200 and C05D300 stored simultaneously, longer initial brake pedal travel. Diagnosis: Live data showed Sensor A signal normal when depressing the pedal, but Sensor B signal intermittently spiking to maximum; found loose connection at IPB module 32-pin connector Pin 14 (Sensor B signal line), resistance fluctuating 0.5-5Ω; UBVR power supply circuit (PIN14) had intermittent open circuit. Resolution: Repaired and re-crimped the harness terminal, sanded and tightened earth point G06, replaced brake master cylinder position sensor B, performed IPB system initialisation and calibration.
Original source ↗
BYD DTC AI Analysis

Brake hydraulic circuit leak with abnormal pressure

Symptoms: Song Pro DM at 50,000 km stored DTCs C05D300 and C055E00 (brake hydraulic circuit A leak). Pedal travel noticeably longer; needed deep pedal application to generate braking force. Diagnosis: Visual inspection showed no external leaks, but the IPB hydraulic circuit test revealed slow pressure build-up at the left front wheel cylinder. The pressure hold test lost 2 MPa in 10 seconds (over limit). On the lift, the left front brake hose showed micro-cracks, and the master cylinder seal was leaking internally from age. Solution: Replaced the left front brake hose and master cylinder seal kit, completely replaced the brake fluid and bled the system, cleared the fault codes and ran the IPB system self-test.
Original source ↗
BYD DTC AI Analysis

Software bug in IPB module caused false positive

Symptoms: BYD Dolphin, 3000 km, no collision history. Dashboard intermittently reported brake fault C05D300, but braking performance was normal. The fault code cleared itself but recurred. Diagnosis: Intermittent historical fault. Live data showed brake pedal position sensor and pressure sensor values were normal. The IPB module had early software version V1.02 with a known bug causing incorrect pressure threshold judgment. Solution: Upgraded the IPB control module software to V1.08 and ran system calibration and self-learn procedures. Monitored for one month; the fault did not recur.
Original source ↗
Data confidence: Community This information is for reference only. Always consult a qualified technician for diagnosis and repair. Do not attempt high-voltage system repairs yourself.